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Ultrasonics

Condition Monitoriong Services

We offer an Ultrasonics service to complement your Reliability Centred Maintenance programme.  

We offer:

  1. On-site route based steam trap surveysBeeld Sidebar Home
  2. On-site air leak surveys
  3. On-site training on how to implement an acoustic emission program to complement your predictive maintenance strategy

Using the world leading Ultraprobe system

Why Choose Ultrasound?Uelogo

Airborne and structure borne ultrasound technology is among the most useful and effective plant maintenance tools available. Ultrasonic instruments like the Ultraprobe® cover a broad range of plant operations, yet are simple enough so that almost anyone involved with equipment performance and route inspection can use them with relatively little training. Additionally, because they are lightweight and portable, these instruments may be used to inspect potential problems in all types of plant equipment and systems.

Some of the most common plant applications are: leak detection in pressure and vacuum systems, bearing inspection, steam trap inspection, valve blow-by, and detection of electric emissions in enclosed open access equipment.

All operating equipment and most leakage problems produce a broad range of sound. The high frequency ultrasonic components of these sounds are extremely short wave in nature, and a short wave signal tends to be fairly directional. It is therefore possible to isolate these signals from background noises and detect their exact location. In addition, as subtle changes begin to occur in mechanical equipment, the nature of ultrasound allows these potential warning signals to be detected early, before actual failure.

Although the ability to gauge intensity and view sonic patterns is important, it is equally important to be able to “hear” the ultrasounds produced by various equipment. That is precisely what makes these instruments and the technology so useful; they allow inspectors to confirm a diagnosis on the spot by being able to discriminate among various equipment sounds and perform effective analysis through specialized software. 

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What is Ultrasonic Analysis / Ultrasonic Inspection

Ultrasonic Analysis or  (UA), in not to be confused with acoustic emission(AE) and operates on the principle that every machine has a heartbeat. Using an ultrasonic detector like the ultraprobe series from UE Systems, we can listen to the high frequecnies coming from machines or systems  to listen to there signatures and compare the ultrasound to previous trendeed readings or against other equipment. Typical uses are for: 

  1. Steam Trap  faults or Air Leaks, which can cost you thousands of pounds in wasted energy
  2. Mechanical components such as bearings or couplings, if Vibration Analysis is not an option
  3. Electrical emissionsShoe Prints Md 80aba6823654daf1ebb967c8fef7f90a

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